Mechanical Circulator
Forced Massecuite
circulation in Pan plays an vital role in Pan boiling for optimum growth of
crystal & exhaustion of molasses. Pan boiling with Stirrer/Mechanical
circulator is an art of sugar manufacturing practiced since initial days of
Sugar Manufacturing in India. Imported Mechanical circulators/Mixing technology
were dominantly implemented in Indian Sugar industry with its pros & Cons.
With less technology upgradation industry turned towards conventional natural
pan boiling.
Till recently Galaxy
Mechanical circulators reinvented the Pan Boiling techniques with art of Mixing
technology & precise engineering practices for manufacturing. Galaxy Industrial
Equipments developed Mechanical circulators suitable to optimised pan boiling parameters. Galaxy Mechanical
circulators utilises the world proven Hydrofoil class impeller technology for
Mechanical circulators. Galaxy Mechanical circulator are suitable for
viscosities of Massecuite up to 45,000 cp at standard Pan operating temperature
& pressure. These wide blade hydrofoil impellers are widely used for high
viscosity applications across the industry process spectrum being pre
dominantly axial flow in nature. The flow produced by Galaxy Mechanical
circulator induced the even crystal growth across the Pan cross section. The
heat transfer coefficients are high & even across the Pan with low
temperature difference during the total process. High pumping capacity of wide
blade hydrofoil impeller of Galaxy Mechanical circulator make sure that the
flow is maintained even at the Highest strike levels in the Pan. Close study of
crystal flow has observed the Galaxy Mechanical circulator produces
approximately 4-5 times more flow than Natural circulation & minimum thrice
the flow with conventional impeller technologies at the Highest strike level
too. Galaxy Mechanical circulator achieves more uniform size distribution of
approximate 98 % of crystals across the Pan. Thus making pioneer in the Sugar industry
in field of Fluid Mixing. Galaxy Mechanical circulator reinvented the art of
Pan boiling with optimised selection of Power required for achieving the
desired results. Calculations of Installed Power to ton ratio as per documented
initially & followed was 85-90 % of installed Pan capacity which
successfully bought down to avg. of 65-70 % with help of Galaxy Mechanicalcirculator. Galaxy Mechanical circulator Power calculations done for each and
individual Pans are near to actual drawn powers once installed .Thus Directly
saving the initial capital cost & long terms operational by more than 20%. Galaxy
Mechanical circulator rewrote the mechanics of Pan boiling with higher results
achieved against the documented. Galaxy Mechanical circulator utilised the
simulation engineering study by conducting advance computational fluid dynamic
analysis for Hydrofoil class Impeller for studing the flow patterns across the
tubes. The studied flow patterns are achieved with high degree of accuracy in actual
cases. Galaxy Mechanical circulator achieves approximately 97% of accuracy
of flow produced during CFD analysis
& actual flow produced in Pan.
Galaxy Mechanical circulator follows the world class design standards in manufacturing practices
set across the Globe. IS standards,EIL Standards,ASME standards are followed
for designing as well as manufacturing of Galaxy Mechanical circulator. State
of Art manufacturing facility at Galaxy Industrial Equipments Pvt Ltd with high
efficient machinery ensures zero failures of equipment mechanically. Manufacturing & Quality standards
followed by Galaxy Mechanical circulator make equipment of Zero defect
category. With no & absolute Zero Shaft failures Galaxy Mechanical
circulator makes no.1 Mechancial circulator supplier in Sugar industry.
Advanced Patented Sealing technology used in Galaxy Mechanical circulator has made vacuum
leakage as a history. Exclusive Study, Continous research & development
across all areas including design, process, installation makes Galaxy
Mechanical circulator unique & updated year on year.
Today Galaxy
Mechanical circulator records highest number of installations across Globe
within all spectrum of equipment manufacturer. With more than 60% of overall
market share of Mechanical circulators installed Galaxy Mechanical circulator
has once again proven to be pioneer in Fluid Mixing Engineering.
1. Assured Guaranteed process results
2. Energy efficient,low power consuming equipment.
3. Only Manufacturer of Circulator to Supply Batch,Vertical,Horizontal vacuum Pans
4. Vacuum leak free Mechanical circulator.
5. Zero Shaft failure Supply record.
·
World
Class Wide Blade Hydrofoil Impeller.
·
Compact
Bevel helical gear drive System
·
Accurate
engineering
·
Trouble
free installation
·
Minimum
Maintenance
·
VFD
automation System
Galaxy Industrial Equipment's Pvt. Ltd. is the bestMechanical Circulator manufacturer in India .
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